Research and Practice in Green Chemical Technologies

Green chemistry is also called environment harmless or environment friendly chemistry.Green chemistry requires to use new synthetic methods, engineering technologies and processes to eliminate or reduce by-products, wastes or products that harmful to human health, community safety,and ecology environment. Green chemistry pursues to control the usage of the harmful and toxic materials, reduce waste emission, avoid necessity to treat the wastes; Green Chemistry advocates wastes management from the beginning, improving the efficiency of atoms, optimizing the use of resources and energy, lowering the cost of production. Green Chemistry technologies are the ultimate path to the clean chemical production in the future.Insight Co. takes "hospital of enterprises" and "bank of technologies" as our characteristics in business, and deems the development and spread of green chemistry as our mission. We developed an unique business model which combines education, research and production. In the past 8 years,we had applied and obtained more than 30 patents and received more than ten national and provincial awards in technology progress.We had made great progress in the manufacturing of organophosphorus pesticides, especially the production of omethoate, methamidophos, paraquat and glycyrrhizinic phosphor, etc., which made a stable foundation for INSIGHT's development. We had also achieved great success in the high efficiency low toxic pesticides, such as imidacloprid, etofenprox, metalaxyl and in the new synthetic methods in various amino acids as well as in the pharmaceutical intermediates. The new method of preparation indigo using N-phenylglycinonitrile is an advanced process in the world in terms of the clean production technology for Ferro cyanide and HCN's transformation rate improvement. We solved the pollution problem of the old route. The newly developed substituted product for indigo using a clean production technology which greatly reduced the material consumption and environmental pollution. Insight has facilities producing nearly 20 photo-initiators and developed the new technique for light-curing lubricity, water-born resin, the technique for water-bon coating and their associated applications. The successfully developed technology of new high performance emulsion will promote the technology advancement in the coating industry and the wide spread of new coating in China.Insight has developed a series of new technologies, including a novel reactor technology - using a newly designed patented blade, has been characterized as high efficiency & energy saving reactor.The novel technology research and development are widely applied in INSIGHT's ten-year practice.We studied and confirmed the non-thermal catalyzing effect of microwaves, proposed a "weak microwave" theory, and a chemical reaction rate equation. We proposed that in the existence of microwave magnesium ions and phosphate, amino acid can be activated to form peptide which maybe the path of the origin of life.A 3000mt/a pilot plant in Chongqing using carbon monoxide and hydrogen to produce dimethyl ether in a single step has been built via collaboration with the Dept. of Chemical Engineering at Tsinghua University. The large scale, low cost production of dimethyl ether may possible through comprehensive technology improvement. This technology will take full advantage of current ammonia production facilities, and try to solve the global fuel shortage problem.     

Microwave-assisted reaction of peptide formation by amino acid with phosphate:Exploration of the most possible channels for the origin of life

The formation of peptides and then protein by small abiological molecules clusters such as amino acid is a key stage in the origin of life[1]. More and more ex- perimental results showed that phosphate plays an important role in the formation of biomolecules in prebiotic chemical evolution. The principal reservoirs of biochemical energy are phosphates (such as ATP). The peculiar role of phosphates in contemporary life might suggest its essential role in prebiotic energy conversion, syntheses …     

The circular chemistry conceptual framework: A way forward to sustainability in industry 4.0

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Influence of the surface morphology on the melting of polymer crystals. I. Loops of random length and adjacent reentry

A polymer crystal with a noncrystalline surface layer formed by chain loops of different lengths is considered. It is assumed that the length of each loop can be changed by longitudinal diffusion of the molecule through the crystal lattice. From the condition that the free energy of the system is minimum, the loop length distribution and the average loop length as function of temperature are calculated. In contrast to the results for loops of equal length, for the present model, a substantial thickness of the noncrystalline surface layer and a broad melting range is obtained also for the case of adjacent reentry. In order to get this result one has to take into account that even an “ideal fold” consists of at least four rigidly arranged CH2 groups in energetically unfavored conformation.     

Closed paths of light trapped in a closed Fermat curve

Geometric constructions have previously been shown that can be interpreted as rays of light trapped either in polygons or in conics, by successive reflections. The same question, trapping light in closed Fermat curves, is addressed here. Numerical methods are used to study the behaviour of the reflection points of a triangle when the degree of the curve varies, including a generalization to non integer powers.     

Improved RP‐HPLC method for determination of bovine lactoferrin and its proteolytic degradation in simulated gastrointestinal fluids

The objective of this study was to qualitatively and quantitatively evaluate bovine lactoferrin (bLf) and its stability using a rapid RP‐HPLC method. bLf could be rapidly detected within 20 min and quantitated at levels down to 5 µg/mL, and the equation of linearity was y = 86.10x + 178.31 with the correlation coefficient (r²) 0.9997. Quantitative data obtained in the present study proved the improved RP‐HPLC method to be a sensitive and accurate analytical tool for bLf determination. The proteolytic cleavage of bLf in simulated human gastrointestinal fluids was further analyzed by RP‐HPLC, and found to follow pseudo‐first‐order kinetics. The typical equation obtained by pepsin was log₁₀ [A_t]/[A₀] = ?0.03x (r² = 0.85), and log₁₀ [A_t]/[A₀] = ?0.01x (r² = 0.81) for trypsin and chymotrypsin combination. Pepsinolysis of bLf in simulated gastric fluid was relatively fast with the half‐life t_1/2 23.1 min. The digestion of bLf in simulated intestinal fluid was slower with about a 3‐fold increase in half‐life (69.3 min). After the complete proteolysis of bLf, small cleaved peptide fragments were fully separated and identified by RP‐HPLC. The proteolytic study indicated that this validated RP‐HPLC was able to evaluate bLf stability though monitoring the derivatization products. Copyright © 2012 John Wiley & Sons, Ltd.     

Ni/TPC催化剂的制备、表征及在秸秆热解燃气重整中的应用

以废弃汽车外轮胎热解后的副产物轮胎热解焦（Tyre pyrolysis char，TPC）为原料，利用均匀沉淀法制备以轮胎焦为载体的负载型Ni/TPC催化剂，采用EDX、SEM、XRD、TG、BET手段对催化剂进行了表征与分析，同时使用管式炉测试了Ni/TPC催化剂在秸秆热解燃气重整中的催化性能，并考察了热解温度、保温时间、镍负载量及催化时间对秸秆热解燃气重整效果的影响。研究结果表明，TPC富含焦和金属，Ni/TPC催化剂分散均匀，热稳定性好，比表面积为62 m²/g。催化剂活性测试显示，Ni/TPC催化剂用于作物秸秆热解燃气重整具有很强的催化活性，可显著提高燃气中可燃气体含量；热解温度在750℃、保温时间10 min、30%的Ni负载量时Ni/TPC催化剂的催化效率最高，连续使用850 min后，燃气中的H₂含量仍相对提高到50%以上，长时间使用后活性结构由Ni₃ZnC_0.7转变成FeNi₃，催化活性依然较强且趋于稳定，TPC可以作为良好的新型镍基催化剂载体。     

Fatigue damage behavior of a surface-mount electronic package under different cyclic applied loads

This paper studies and compares the effects of pull-pull and 3-point bending cyclic loadings on the mechanical fa- tigue damage behaviors of a solder joint in a surface-mount electronic package. The comparisons are based on experimental investigations using scanning electron microscopy （SEM） in-situ technology and nonlinear finite element modeling, respec- tively. The compared results indicate that there are different threshold levels of plastic strain for the initial damage of solder joints under two cyclic applied loads; meanwhile, fatigue crack initiation occurs at different locations, and the accumulation of equivalent plastic strain determines the trend and direction of fatigue crack propagation. In addition, simulation results of the fatigue damage process of solder joints considering a constitutive model of damage initiation criteria for ductile materials and damage evolution based on accumulating inelastic hysteresis energy are identical to the experimental results. The actual fatigue life of the solder joint is almost the same and demonstrates that the FE modeling used in this study can provide an accurate prediction of solder joint fatigue failure.     

Characteristic material parameters of CIGS solar cell related with device performance

CIGS solar cells with power conversion efficiency (PCE) in the range of 1.82%–12.30% were obtained by using two-step process, and were further analyzed through various measurement techniques. Material parameters showed diverse values and some trends depending on the device performance. The lower performance device showed small integrated PL intensity, short minority life time, larger defect density and lower activation energy, whereas the higher performance device showed opposite values. We investigated relationship between material parameters and PCE of solar cells, and found that some physical parameters such as integrated PL intensity, minority life time, defect density, and difference between band gap and activation energy (E_g-E_a), which all reflect defect states in bulk and at pn interface, are strongly related with PCE and would be used as a good indicator to evaluate device performance quickly.     

Chemists around the World,Take Your Part in the Circular Economy!

Based on recent examples and initiatives reported in the literature, this concept article discusses how chemistry can contribute to the circular economy approach in order to improve our current and future economical, societal, and environmental system. Through five proposed levels of contribution, chemists can take a significant part in this global approach via the consideration of green chemistry principles, the simplification of syntheses, the limitation of complex products preparation, the efficient utilization of resources but also the novel ways of waste valorization. A more systematic and generalized environmental and economic assessment from the lab-scale is also recommended. At last, chemists have to work even more collaboratively and in a multidisciplinary way, within chemistry and beyond.